Case · Furniture manufacturer

+20% availability without buying a single machine.

The sector lost time every day right at the start of the shift, and it showed up in no report. The fix was changing when the machines were turned on.

  • +20%availability in the sector
  • 0new machines
  • 0new hires

Before

The start of the shift looked normal.

Crew at their stations on time, machines on, no stops in the logs. Still, the sector closed the day below what it should produce, and nobody could explain where the gap was.

What the sensor showed

Every shift started with the machines warming up.

With a Mestti sensor on each machine, the timeline made it clear: in the first minutes the machines were on but not yet producing at pace. Since it wasn’t a stop, it never made it into any log.

Before: machine turned on at the start of the shift

After: machine turned on before the shift

Warming upProducingIllustration. The +20% was measured in the customer’s sector.

What changed

The machines started being turned on before the shift.

When the crew reaches their station, the machine is already warmed up and ready to produce. The factory bought no equipment and hired no one.

How much time does your factory lose without it showing up in any report?

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