Know what every machine is doing now and what will be late tomorrow.
Mestti brings planning, execution and measurement together: planners schedule by real capacity, operators report on a tablet and the sensor confirms what the machine did.
From order to delivery, in one system.
- OrderThe production order is created with engineering’s routing.
- ReleasePlanners see what is waiting, released or scheduled.
- SchedulingEach operation goes into a machine queue with an expected date.
- ExecutionThe operator starts and finishes the operation on the tablet.
- MeasurementThe sensor counts parts and time; stops get a reason.
- DeliveryThe order closes with what was produced, lost and approved.
Schedule by each machine’s real queue.
The planning backlog shows every active order and its next step. Scheduling spreads operations across machines and shows, on a timeline, when each one should start and finish.
- Planning backlog: waiting for release, released, scheduled and in progress.
- Gantt per machine with the operation queue and expected start and finish.
- Date constraints: not before, finish by, production window.
- Calendar and shifts, with planned stops kept out of the losses.
Operators report in a few taps. The sensor does the rest.
On the machine’s tablet, the operator sees the day’s queue, starts and finishes the operation and explains stops. Counts and times come from the sensor, so nobody writes down quantities or times.
- Machine queue with what to do now and what comes next.
- Stop reasons, setup, scrap and rework recorded during the shift.
- Operator clock-in and clock-out at the machine.
- Android app for tablets, with automatic updates.
See where every hour goes, in money.
Every machine shows whether it is running, stopped, in a micro-stop or in setup, and for how long. The management view for a 4 to 48-hour window answers: how the machine did, where it lost time, why, and what is pending.
- OEE with availability, performance and quality, and real cycle time versus target.
- Cost of losses per machine and per department.
- Audit: unexplained stops stay visible until someone explains them.
- 3D factory with every machine’s state on one screen.
What people ask about production and planning.
What is OEE and why follow it live?
OEE (overall equipment effectiveness) combines three losses in one number: downtime (availability), slower-than-expected pace (performance) and bad parts (quality). Live, it warns you while there is still time to act during the shift, not just in the monthly report.
Do I have to enter output quantities by hand?
Not on machines with a sensor: counting is automatic. Manual entry is still available for machines without a sensor and for corrections, always with the name of whoever changed it.
Does Mestti replace my planner?
No. It gives planners each machine’s real queue and each order’s progress, so decisions are made with shop-floor data rather than estimates.
Does it work with any kind of machine?
The sensor reads count pulses, limit switches, linear measurement or the machine’s electrical signal. That covers most machining, injection molding, stamping, cutting, packaging and assembly machines. We assess each case in the first conversation.
Start by measuring one department. The rest follows from the number.
Leave your contact and we will schedule the demo at the best time for you.
Prefer to talk now? WhatsApp · (43) 99109-5035